Case Study

Safran Seats (Aerospace) Increases OEE and OTIF by 30% with POET Systems

Safran Seat and POET team standing together in front of Safran Seats office

Executive Summary:

Globally renowned high-tech tier-1 supplier of systems and equipment in the Aerospace and Defence markets (Safran Seats), partnered with POET Systems to significantly improve their aftermarket on-time in full (OTIF) and new product introduction (NPI) delivery. Through the implementation of POET’s productivity improvement solutions, Safran Seats achieved a remarkable 30% increase in overall equipment effectiveness (OEE) and OTIF.

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Client Introduction

Safran Seats, based in Cwmbran and Newport, is a world leader in aircraft passenger and crew seats and aftermarket sales. As part of the Safran group, they employ over 92,000 people worldwide and have a massive global presence.

The Challenge

Following a meeting between POET Systems and Dafydd Davies, VP Operations at Safran Seats, it was identified that Safran aimed to significantly improve their aftermarket OTIF and NPI delivery. They needed to be more competitive by delivering productivity improvement in the manufacturing of primary parts.

The Goal

Objectives:

Improve aftermarket on-time in full (OTIF) and new product introduction (NPI) delivery
Enhance productivity and competitiveness in manufacturing
Optimise data management for identifying improvement opportunities
Streamline the machining process for faster turnaround using best-in-class solutions

The Solution

Safran Seats partnered with POET Systems to address their challenges and achieve their objectives. POET provided a holistic approach, considering factors such as engagement, ease of implementation, and software solutions. The focus areas for improvement included data management and the optimisation of the machining process.

POET implemented their real-time performance data software, providing Safran Seats with accurate insights into their manufacturing process efficiency. By leveraging the analytics and data-driven decision-making capabilities of POET’s solution, Safran Seats was able to identify and capitalise on improvement opportunities.

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Results and Benefits:

Through the partnership with POET Systems, Safran Seats achieved outstanding results and experienced numerous benefits, including:

Increased overall equipment effectiveness (OEE) and OTIF by 30%

Real-time access to accurate performance data for better decision-making.

Identification of improvement opportunities for enhanced efficiency.

Streamlined production processes leading to faster turnaround times.

Cultivated a culture of continuous improvement and confidence in their capabilities.

Safran Seats graph showing 30% increase of OEE and OTIF after adopting POET Software

OEE and OTIF Increase by 30%

POET implementation process

Leveraging their expertise in manufacturing and OEE implementation, POET Systems guided Safran Seats through the implementation process. The collaboration encompassed mapping the existing process, improving data management systems, and optimising the machining process using best-in-class solutions. The implementation process was successful and resulted in outstanding achievements.

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Since partnering with POET, we have identified and followed the path to success. From the beginning, the dedication, knowledge, and support of the team has been exemplary. The results were outstanding – we’re absolutely thrilled with what has been achieved and we are already implementing POET at our other sister sites in Newport. Safran has seen clear and tangible benefits from this collaboration – a good partner inspires us to have confidence in what they can do – a great partner inspires us to have confidence in what we can do.”

Dafydd Davies

Safran Seats

We have established POET on all our productions lines and are now busy working on the solutions the data is presenting, POET has helped us cut down on paperwork and is giving us the time to continually improve our productivity.

PAUL SHEPHERD

FOX’S BISCUITS

Working with POET Systems has been a positive and collaborative experience. Direct access to the software developers has enabled all training and functionality queries to be dealt with promptly. With their focus on meeting the needs of the customer, the guys from POET have worked hard to ensure that the system has been embedded quickly and effectively within our business.

KEITH ROACH

BURTON'S BISCUITS

POET as a system has shown us where the value opportunities are in our business and has been instrumental in putting our improvement plans together, to harvest the opportunities that are displayed and reported.

Mark Cooper

Transformation Director Food Sector

Our focus was on helping Safran achieve their objectives, improving real-time productivity data was a key area of focus and looking at the data measuring process to identify opportunities for improvement.

By introducing POET, the Safran team had access to real-time accurate performance data, and were able to gain insights into the efficiency of the trim process and the analytics to work on the outcomes.

The POET team took a holistic approach that considered various factors, such as engagement, ease of implementation and software solutions. This approach was designed to create the biggest and most sustainable impact on the trim operation.

Lynn Davies

We needed a production solution to replace our old legacy system and take us into the digital age, we’re more than happy with POET and we use it at all levels of the business to drive productivity

Peter Lane

Automotive Production Manager

We have established POET on all our productions lines and are now busy working on the solutions the data is presenting, POET has helped us cut down on paperwork and is giving us the time to continually improve our productivity.

PAUL SHEPHERD

FOX’S BISCUITS

We needed a production solution to replace our old legacy system and take us into the digital age, we’re more than happy with POET and we use it at all levels of the business to drive productivity

Peter Lane

Automotive Production Manager

Since partnering with POET, we have identified and followed the path to success. From the beginning, the dedication, knowledge, and support of the team has been exemplary. The results were outstanding – we’re absolutely thrilled with what has been achieved and we are already implementing POET at our other sister sites in Newport. Safran has seen clear and tangible benefits from this collaboration – a good partner inspires us to have confidence in what they can do – a great partner inspires us to have confidence in what we can do.”

Dafydd Davies

Safran Seats

Working with POET Systems has been a positive and collaborative experience. Direct access to the software developers has enabled all training and functionality queries to be dealt with promptly. With their focus on meeting the needs of the customer, the guys from POET have worked hard to ensure that the system has been embedded quickly and effectively within our business.

KEITH ROACH

BURTON'S BISCUITS

Our focus was on helping Safran achieve their objectives, improving real-time productivity data was a key area of focus and looking at the data measuring process to identify opportunities for improvement.

By introducing POET, the Safran team had access to real-time accurate performance data, and were able to gain insights into the efficiency of the trim process and the analytics to work on the outcomes.

The POET team took a holistic approach that considered various factors, such as engagement, ease of implementation and software solutions. This approach was designed to create the biggest and most sustainable impact on the trim operation.

Lynn Davies

It is great to be working with the POET team on their Digital Productivity Solution for the Manufacturing sector.

Richard Morgan

ACCADEMIA - SENIOR LECTURER UWTSD

Conclusion

The strategic partnership between Safran Seats and POET Systems has not only optimised the manufacturing process but also ingrained a culture of continuous improvement and efficiency. By leveraging real-time data insights and streamlining their operations, Safran Seats excels in delivering high-quality seating solutions to their clients, ensuring success for all stakeholders.

Success for All

At POET Systems, we are committed to driving improvement and productivity for our clients, enabling their success. Our tailored solutions and expertise in manufacturing and OEE implementation have consistently delivered outstanding results.

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Get in Touch for a Discovery Call

If you’d like to discuss how POET can help to drive improvement in your productivity, please contact one of the team at info@poet-systems.com. We would be welcome the opportunity to spend time with you to look at the opportunity within your process and to demo the software.

Case Study

Safran Seats (Aerospace) Increases OEE and OTIF by 30% with POET Systems

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Executive Summary:

Client Introduction

The Challenge

The Goal

The Solution

Results and Benefits:

OEE and OTIF Increase by 30%

POET implementation process

Conclusion

Success for All

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